االجتماع الخامس والعشرون

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1 1/9/15 منظمة الطي ارن المدني الدولي ورقة عمل فريق خب ارء البضائع الخطرة االجتماع الخامس والعشرون مونتريال من 19 إلى 2015/10/30 5: وضع است ارتيجية شاملة للتخفيف من المخاطر المرتبطة بنقل بطاريات الليثيوم بما في ذلك وضع معايير للتغليف قائمة على األداء وجهود لتيسير االمتثال البند رقم القسم الثاني من تعليمات التغليف رقم 965 )رقم األمم المتحدة 3480( وتعليمات التغليف رقم 968 )رقم األمم المتحدة 3090( )مقدمة من ب. كا ار ار( الملخص تتضمن ورقة العمل هذه اقت ارحا باستبعاد األحكام الواردة في القسم الثاني من تعليمات التغليف رقم 965 فيما يخص بطاريات أيونات الليثيوم )رقم األمم المتحدة 3480( وتعليمات التغليف رقم 968 بالنسبة لبطاريات معدن الليثوم )رقم األمم المتحدة 3090( استنادا إلى تقارير االجتماعات الدولية المتعددة التخصصات بشأن تنسيق نقل بطاريات الليثيوم. اإلج ارء المطلوب من فريق خبراء البضائع الخطرة: فريق الخب ارء مدعو إلى النظر في استبعاد القسم الثاني من تعليمات التغليف رقم 965 وتعليمات التغليف رقم 968 على النحو المبي ن في المرفق بورقة العمل هذه. 1. INTRODUCTION 1.1 The Second Dangerous Goods Panel (DGP) Working Group on Lithium Batteries (DGP-WG/LB/2) (Montréal 7 to 11 April 2014), which continued discussions begun at the Twenty- Fourth Meeting of the DGP (DGP/24, Montréal, 28 October to 8 November 2013) on mitigating risks posed by lithium metal batteries, agreed that lithium metal batteries should be banned from passenger aircraft considering their unacceptable risk for air transport. 1.2 Recent tests presented at the Third International Multidisciplinary Lithium Battery Transport Coordination Meeting have shown that, despite not being as dangerous as lithium metal batteries, lithium ion batteries just can be carried in a safe manner in very low quantities inside a cargo compartment.

2 Considering that of Packing Instructions 965 and 968 only permits a small quantity of cells or batteries to be carried in the same package (except for lithium ion batteries not exceeding 2.7 Wh and lithium metal batteries not exceeding 0.3 g of lithium, for which there is a weight limit not a limit in numbers) and taking into consideration that this allowance exceeds the safe limits established by the tests for the number of lithium batteries in a single cargo compartment of an aircraft commonly used in air transport, there is no reason for maintaining the provisions of in the Technical Instructions. 1.4 In addition to that, at some DGP meetings there were comments raised that the provisions of have become so complicated that shippers and operators cannot follow updates to regulations, especially for Packing Instructions 965 and 968, which have Section IB. 2. ACTION BY THE DGP 2.1 The DGP is invited to consider removing for Packing Instruction 965 and Packing Instruction 968 as presented in the appendix of this working paper.

3 Appendix APPENDIX PROPOSED AMENTDMNET TO PART 4 OF THE TECHINICAL INSTRUCTIONS Part 4 PACKING INSTRUCTIONS Chapter 11 CLASS 9 MISCELLANEOUS DANGEROUS GOODS Packing Instruction 965 Passenger and cargo aircraft for UN Introduction This entry applies to lithium ion or lithium polymer batteries. This packing instruction is structured as follows: Section IA applies to lithium ion cells with a Watt-hour rating in excess of 20 Wh and lithium ion batteries with a Watt-hour rating in excess of 100 Wh, which must be assigned to Class 9 and are subject to all of the applicable requirements of these Instructions; and Section IB applies to lithium ion cells with a Watt-hour rating not exceeding 20 Wh and lithium ion batteries with a Watt-hour rating not exceeding 100 Wh. packed in quantities that exceed the allowance permitted in, Table 965-II; and applies to lithium ion cells with a Watt-hour rating not exceeding 20 Wh and lithium ion batteries with a Watt-hour rating not exceeding 100 Wh packed in quantities not exceeding the allowance permitted in, Table 965-II. 2. Lithium batteries forbidden from transport The following applies to all lithium ion cells and batteries in this packing instruction: Cells and batteries, identified by the manufacturer as being defective for safety reasons, or that have been damaged, that have the potential of producing a dangerous evolution of heat, fire or short circuit are forbidden for transport (e.g. those being returned to the manufacturer for safety reasons). Waste lithium batteries and lithium batteries being shipped for recycling or disposal are forbidden from air transport unless approved by the appropriate national authority of the State of Origin and the State of the Operator. IA. SECTION IA Each cell or battery must meet all the provisions of 2;9.3. 1A.1 General requirements Part 4;1 requirements must be met. Table 965-IA UN number and proper shipping name Net quantity per package Passenger Cargo

4 Appendix A-2 UN 3480 Lithium ion batteries 5 kg 35 kg IA.2 Additional requirements Lithium ion cells and batteries must be protected against short circuits. Lithium ion cells and batteries must be placed in inner packagings that completely enclose the cell or battery then placed in an outer packaging. The completed package for the cells or batteries must meet the Packing Group II performance requirements. Lithium ion batteries with a mass of 12 kg or greater and having a strong, impact-resistant outer casing, or assemblies of such batteries, may be transported when packed in strong outer packagings or protective enclosures (e.g. in fully enclosed or wooden slatted crates) not subject to the requirements of Part 6 of these Instructions, if approved by the appropriate authority of the State of Origin. A copy of the document of approval must accompany the consignment. Batteries manufactured after 31 December 2011 must be marked with the Watt-hour rating on the outside case. IA.3 Outer packagings Boxes Drums Jerricans Aluminium (4B) Aluminium (1B2) Aluminium (3B2) Fibreboard (4G) Fibre (1G) Plastics (3H2) Natural wood (4C1, 4C2) Other metal (1N2) Steel (3A2) Other metal (4N) Plastics (1H2) Plastics (4H1, 4H2) Plywood (1D) Plywood (4D) Steel (1A2) Reconstituted wood (4F) Steel (4A) IB. SECTION IB Quantities of lithium ion cells or batteries of this section that exceed the allowance permitted in, Table 965- II are subject to all of the applicable provisions of these Instructions (including the requirements in paragraph 2 of this packing instruction and of this section) except for the the provisions of Part 6. Lithium ion cells or batteries shipped in accordance with the provisions of Section IB must be described on a dangerous goods transport document as set in Part 5;4. The packing instruction number 965 required by 5; a) must be supplemented with IB. All other applicable provisions of Part 5;4 apply. Lithium ion cells and batteries may be offered for transport provided that each cell and battery meets the provisions of 2;9.3.1 a) and e) and the following: 1) for lithium ion cells, the Watt-hour rating (see the Glossary of Terms in Attachment 2) is not more than 20 Wh; 2) for lithium ion batteries, the Watt-hour rating is not more than 100 Wh; the Watt-hour rating must be marked on the outside of the battery case except for those batteries manufactured before 1 January 2009; IB.1 General requirements Cells and batteries must be packed in strong outer packagings that conform to Part 4;1.1.1, and (except ). Table 965-IB Net quantity per package Contents Passenger Cargo Lithium ion cells and batteries 10 kg 10 kg

5 A-3 Appendix Packing Instruction 965 IB.2 Additional requirements Cells and batteries must be packed in inner packagings that completely enclose the cell or battery then placed in a strong outer packaging. Cells and batteries must be protected so as to prevent short circuits. This includes protection against contact with conductive materials within the same packaging that could lead to a short circuit. Each package must be capable of withstanding a 1.2 m drop test in any orientation without: damage to cells or batteries contained therein; shifting of the contents so as to allow battery to battery (or cell to cell) contact; release of contents. Each package must be labelled with a lithium battery handling label (Figure 5-32) in addition to the Class 9 hazard label. Each consignment must be accompanied with a document with an indication that: the package contains lithium ion cells or batteries; the package must be handled with care and that a flammability hazard exists if the package is damaged; special procedures must be followed in the event the package is damaged, to include inspection and repacking if necessary; and a telephone number for additional information. + Note. This information may be provided on the dangerous goods transport document. IB.3 Outer packagings Boxes Drums Jerricans Strong outer packagings II. SECTION II With the exception of Part 1;2.3 (General Transport of dangerous goods by post), 7;4.4 (Operator's responsibilities Reporting of dangerous goods accidents and incidents), 8;1.1 (Provisions concerning passengers and crew Dangerous goods carried by passengers or crew) and paragraph 2 of this packing instruction, lithium ion cells and batteries offered for transport are not subject to other additional requirements of these Instructions if they meet the requirements of this section. Lithium ion cells and batteries may be offered for transport provided that each cell and battery meets the provisions of 2;9.3.1 a) and e) and the following: > 1) for lithium ion cells, the Watt-hour rating (see the Glossary of Terms in Attachment 2) is not more than 20 Wh; 2) for lithium ion batteries, the Watt-hour rating is not more than 100 Wh; the Watt-hour rating must be marked on the outside of the battery case except for those batteries manufactured before 1 January 2009.

6 Appendix A-4 II.1 General requirements Packing Instruction 965 Cells and batteries must be packed in strong outer packagings that conform to Part 4;1.1.1, and (except ). Contents Table 965-II Lithium ion cells and/or batteries with a Watt-hour rating not more than 2.7 Wh Lithium ion cells with a Watt-hour rating more than 2.7 Wh, but not more than 20 Wh Lithium ion batteries with a Watt-hour rating more than 2.7 Wh, but not more than 100 Wh Maximum number of cells / batteries per package No limit 8 cells 2 batteries Maximum net quantity (mass) per package 2.5 kg n/a n/a The limits specified in columns 2, 3 and 4 of Table 965-II must not be combined in the same package. II.2 Additional requirements Cells and batteries must be packed in inner packagings that completely enclose the cell or battery then placed in a strong outer packaging. Cells and batteries must be protected so as to prevent short circuits. This includes protection against contact with conductive materials within the same packaging that could lead to a short circuit. Each package must be capable of withstanding a 1.2 m drop test in any orientation without: damage to cells or batteries contained therein; shifting of the contents so as to allow battery to battery (or cell to cell) contact; release of contents. Each package must be labelled with a lithium battery handling label (Figure 5-32). Each consignment must be accompanied with a document with an indication that: the package contains lithium ion cells or batteries; the package must be handled with care and that a flammability hazard exists if the package is damaged; special procedures must be followed in the event the package is damaged, to include inspection and repacking if necessary; and a telephone number for additional information. The words lithium ion batteries, in compliance with of PI965 must be placed on the air waybill, when an air waybill is used. Any person preparing or offering cells or batteries for transport must receive adequate instruction on these requirements commensurate with their responsibilities. II.3 Outer packagings Boxes Drums Jerricans II.4 Overpacks Strong outer packagings When packages are placed in an overpack, the lithium battery handling label required by this packing instruction must either be clearly visible or the label must be affixed on the outside of the overpack and the overpack must be marked with the word Overpack.

7 A-5 Appendix Packing Instruction 968 Cargo aircraft only for UN Introduction This entry applies to lithium metal or lithium alloy batteries. This packing instruction is structured as follows: Section IA applies to lithium metal cells with a lithium metal content in excess of 1 g and lithium metal batteries with a lithium metal content in excess of 2 g, which must be assigned to Class 9 and are subject to all of the applicable requirements of these Instructions; and Section IB applies to lithium metal cells with a lithium metal content not exceeding 1 g and lithium metal batteries with a lithium metal content not exceeding 2 g. packed in quantities that exceed the allowance permitted in, Table 968-II; and applies to lithium metal cells with a lithium metal content not exceeding 1 g and lithium metal batteries with a lithium metal content not exceeding 2 g packed in quantities not exceeding the allowance permitted in, Table 968-II. 2. Lithium batteries forbidden from transport The following applies to all lithium metal cells and batteries in this packing instruction: Cells and batteries, identified by the manufacturer as being defective for safety reasons, or that have been damaged, that have the potential of producing a dangerous evolution of heat, fire or short circuit are forbidden for transport (e.g. those being returned to the manufacturer for safety reasons). Waste lithium batteries and lithium batteries being shipped for recycling or disposal are forbidden from air transport unless approved by the appropriate national authority of the State of Origin and the State of the Operator. IA. SECTION IA Each cell or battery must meet all the provisions of 2;9.3. IA.1 General requirements Part 4;1 requirements must be met. Table 968-IA UN number and proper shipping name UN 3090 Lithium metal batteries Net quantity per package Passenger Cargo Forbidden 35 kg

8 Appendix A-6 Packing Instruction 968 IA.2 Additional requirements Lithium metal cells and batteries must be protected against short circuits. Lithium metal cells and batteries must be placed in inner packagings that completely enclose the cell or battery, then placed in an outer packaging. The completed package for the cells or batteries must meet the Packing Group II performance requirements. Lithium metal batteries with a mass of 12 kg or greater and having a strong, impact-resistant outer casing, or assemblies of such batteries, may be transported when packed in strong outer packagings or protective enclosures (e.g. in fully enclosed or wooden slatted crates) not subject to the requirements of Part 6 of these Instructions, if approved by the appropriate authority of the State of Origin. A copy of the document of approval must accompany the consignment. IA.3 Outer packagings Boxes Drums Jerricans Aluminium (4B) Aluminium (1B2) Aluminium (3B2) Fibreboard (4G) Fibre (1G) Plastics (3H2) Natural wood (4C1, 4C2) Other metal (1N2) Steel (3A2) Other metal (4N) Plastics (1H2) Plastics (4H1, 4H2) Plywood (1D) Plywood (4D) Steel (1A2) Reconstituted wood (4F) Steel (4A) IB. SECTION IB Quantities of lithium metal cells or batteries of this section that exceed the allowance permitted in, Table 968-II, are subject to all of the applicable provisions of these Instructions (including the requirements in paragraph 2 of this packing instruction and of this section) except for the provisions of Part 6. Lithium metal cells or batteries shipped in accordance with the provisions of Section IB must be described on a dangerous goods transport document as set in Part 5;4. The packing instruction number 968 required by 5; a) must be supplemented with IB. All other applicable provisions of Part 5;4 apply. Lithium metal or lithium alloy cells and batteries may be offered for transport provided that each cell and battery meets the provisions of 2;9.3.1 a) and e) and the following: 1) for lithium metal cells, the lithium content is not more than 1 g; 2) for lithium metal or lithium alloy batteries, the aggregate lithium content is not more than 2 g.

9 A-7 Appendix Packing Instruction 968 IB.1 General requirements Cells and batteries must be packed in strong outer packagings that conform to Part 4;1.1.1, and (except ). Table 968-IB IB.2 Additional requirements Net quantity per package Contents Passenger Cargo Lithium metal cells and batteries Forbidden 2.5 kg Cells and batteries must be packed in inner packagings that completely enclose the cell or battery then placed in a strong outer packaging. Cells and batteries must be protected so as to prevent short circuits. This includes protection against contact with conductive materials within the same packaging that could lead to a short circuit. Each package must be capable of withstanding a 1.2 m drop test in any orientation without: damage to cells or batteries contained therein; shifting of the contents so as to allow battery to battery (or cell to cell) contact; release of contents. Each package must be labelled with a lithium battery handling label (Figure 5-32) in addition to the Class 9 hazard label and the cargo aircraft only label (Figure 5-26). Each consignment must be accompanied with a document with an indication that: the package contains lithium metal cells or batteries; the package must be handled with care and that a flammability hazard exists if the package is damaged; special procedures must be followed in the event the package is damaged, to include inspection and repacking if necessary; and a telephone number for additional information. + Note. This information may be provided on the dangerous goods transport document. IB.3 Outer packagings Boxes Drums Jerricans Strong outer packagings II. SECTION II > With the exception of Part 1;2.3 (General Transport of dangerous goods by post), 5;1.1 g), 5;1.1 j) (Shipper s responsibilities General requirements), 7;2.1 (Operator's responsibilities Loading restrictions on the flight deck and for passenger aircraft), 7;2.4.1 (Operator's responsibilities Loading of cargo aircraft), 7;4.4 (Operator's responsibilities Reporting of dangerous goods accidents and incidents), 8;1.1 (Provisions concerning passengers and crew Dangerous goods carried by passengers or crew) and paragraph 2 of this packing instruction, lithium metal or lithium alloy cells and batteries offered for transport are not subject to other additional requirements of these Instructions if they meet the requirements of this section. Lithium metal or lithium alloy cells and batteries may be offered for transport provided that each cell and battery meets the provisions of 2;9.3.1 a) and e) and the following: 1) for a lithium metal cell, the lithium content is not more than 1 g; 2) for a lithium metal or lithium alloy battery, the aggregate lithium content is not more than 2 g. II.1 General requirements Cells and batteries must be packed in strong outer packagings that conform to Part 4;1.1.1, and (except ).

10 Appendix A-8 Contents Packing Instruction 968 Table 968-II Lithium metal cells and/or batteries with a lithium content not more than 0.3 g Lithium metal cells with a lithium content more than 0.3 g but not more than 1 g Lithium metal batteries with a lithium content more than 0.3 g but not more than 2 g Maximum number of cells / batteries per package No limit 8 cells 2 batteries Maximum net quantity (mass) per package 2.5 kg n/a n/a The limits specified in columns 2, 3 and 4 of Table 968-II must not be combined in the same package. II.2 Additional requirements Cells and batteries must be packed in inner packagings that completely enclose the cell or battery, then placed in a strong outer packaging. Cells and batteries must be protected so as to prevent short circuits. This includes protection against contact with conductive materials within the same packaging that could lead to a short circuit. Each package must be capable of withstanding a 1.2 m drop test in any orientation without: damage to cells or batteries contained therein; shifting of the contents so as to allow battery to battery (or cell to cell) contact; release of contents. Each package must be labelled with a lithium battery handling label (Figure 5-32) and the cargo aircraft only label (Figure 5-26). + the cargo aircraft only label must be located on the same surface of the package near the lithium battery handling label, if the package dimensions are adequate. Each consignment must be accompanied with a document with an indication that: the package contains lithium metal cells or batteries; the package must be handled with care and that a flammability hazard exists if the package is damaged; special procedures must be followed in the event the package is damaged, to include inspection and repacking if necessary; and a telephone number for additional information. a) The words lithium metal batteries, in compliance with of PI968 cargo aircraft only" or "lithium metal batteries, in compliance with of PI968 CAO" must be placed on the air waybill, when an air waybill is used. + Consignments of lithium metal batteries prepared in accordance with the provisions of must not be consolidated with other shipments of dangerous goods or non-dangerous goods and must not be loaded into a unit load device before being offered to the operator. Any person preparing or offering cells or batteries for transport must receive adequate instruction on these requirements commensurate with their responsibilities. II.3 Outer packagings Boxes Drums Jerricans II.4 Overpacks Strong outer packagings When packages are placed in an overpack, the lithium battery handling label and the cargo aircraft only label (Figure 5-26) required by this packing instruction must either be clearly visible or the labels must be affixed on the outside of the overpack and the overpack must be marked with the word Overpack.

11 A-9 Appendix Part 5 SHIPPER S RESPONSIBILITIES Chapter 3 LABELLING 3.5 LABEL SPECIFICATIONS Class hazard label specifications Lithium battery handling label Packages containing lithium batteries that meet the requirements of of Packing Instructions 965 to , 967, 969 and 970 must bear a Lithium battery handling label shown in Figure 5-32, as required by the applicable packing instruction. The label must be a minimum dimension of 120 mm wide 110 mm high except labels of 105 mm wide 74 mm high may be used on packages containing lithium batteries where the packages are of dimensions such that they can only bear smaller labels. When the reduced size label is used, the label features must be in approximate proportion to those shown on the full-size label (Figure 5-32). The label must show Lithium metal batteries or Lithium ion batteries, as applicable, and a telephone number for additional information. Where the package contains both types of batteries, the label must show Lithium metal and lithium ion batteries. Packages containing lithium batteries that meet the requirements of Section IB of Packing Instructions 965 and 968 must bear both a Lithium battery handling label shown in Figure 5-32 and a Class 9 hazard label (Figure 5-24). Part 7 OPERATOR S RESPONSIBILITIES Chapter 4 PROVISION OF INFORMATION 4.1 INFORMATION TO THE PILOT-IN-COMMAND Table 7-9. Dangerous goods not required to appear in the information to the pilot-in-command UN Number Item Reference n/a Dangerous goods packed in excepted quantities 3;5.1.1 UN 2807 Magnetized material Packing Instruction 953 UN 2908 Radioactive material, excepted package empty packaging 1; a) UN 2909 Radioactive material, excepted package articles manufactured from natural uranium or depleted uranium or natural thorium 1; a) UN 2910 Radioactive material, excepted package limited quantity of material 1; a) UN 2911 Radioactive material, excepted package instruments or articles 1; a)

12 Appendix A-10 UN Number Item Reference UN 3090 UN 3091 UN 3091 Lithium metal batteries (including lithium alloy batteries) when meeting the requirements of Packing Instruction 968, Lithium metal batteries contained in equipment (including lithium alloy batteries) when meeting the requirements of Packing Instruction 970, Lithium metal batteries packed with equipment (including lithium alloy batteries) when meeting the requirements of Packing Instruction 969, Packing Instruction 968, Packing Instruction 970, Packing Instruction 969, UN 3245 Genetically modified micro-organisms Packing Instruction 959 UN 3245 Genetically modified organisms Packing Instruction 959 UN 3373 Biological substance, Category B Packing Instruction 650, sub-paragraph 11 UN 3480 UN 3481 UN 3481 Lithium ion batteries (including lithium ion polymer batteries) when meeting the requirements of Packing Instruction 965, Lithium ion batteries contained in equipment (including lithium ion polymer batteries) when meeting the requirements of Packing Instruction 967, Lithium ion batteries packed with equipment (including lithium ion polymer batteries) when meeting the requirements of Packing Instruction 966, Packing Instruction 965, Packing Instruction 967, Packing Instruction 966, END

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